Nice rack.

🙂

My latest build request to Monte was a thread-spool rack for my work closet. My projects continue to expand, and my thread inventory has become an unmanageable pile of spools. I also want to be able to store each bobbin with its corresponding spool of thread, since it’s hard to tell the difference between V-69 and V-92 thread sizes; and navy blue, black and dark green start to look the same to my old eyes. So, the top of each dowel is tapered so bobbins can be stored with each spool. I can also use it to store my growing collection of binding tape, basting tape, cord, and webbing. Voila!

It’s perfect.

Big day.

Today was the day to re-raise the mast on Julie & Ryan’s boat. New windex, new lights, new halyards, new topping lift, new flag halyard, new sheaves, new wiring, new switches, refurbished outboard motor, replaced bulkhead mid-ships in the salon, chain plates reinforced, and some much-mended sails and boat canvas. I can’t wait to get out on the lake with these sailors. Next up: installing the boom, mainsail, and jib. Then we’ll take her for a sail!

Does this bag make my boat look big?

🙂

I have entered the “bag” phase of my maker existence. I decided to try to make a bag styled like the classic LL Bean Boat and Tote. We were gifted a pair of them as a wedding gift, and have been using them hard and constantly for almost 2 decades. And they still have much life left in them.

The LL Bean totes are made with 24 oz cotton duck. I already had some 15 oz, so I used that for my first bag prototype. I also used some 8.8 oz navy cotton duck for the bottom and straps. Duck cloth is supposed to shrink anywhere from 5-10%. So, I’ll have to see how my design holds up over time.

The finished dimensions of this bag are 17″ W x 14.5″ H x 7″ D, which is pretty close to the Large-sized LL Bean Boat and Tote. The ones we already own are the Medium and X-Large sizes, so this will be a nice addition.

If you’re interested in trying to make one yourself, here are my notes:

I used V-92 polyester thread, and a #18 needle. My Sailrite LSZ-1 cuts through all those layers like butter.

I may try making one with Sunbrella material for the bottom and handles, instead of the 8.8 oz duck cloth, as I see that marine Sunbrella is 9 oz, so fairly close. Though Sunbrella is much more pricey than duckcloth…

Next challenge: making bags out of a used mainsail that friends gifted me. Stay tuned.

Clearing the decks.

I have been keeping my year-old Sailrite sewing machine busy with boat canvas and sail projects, to make way for the next ones on my list.

Finished projects:

  • mainsail repairs for Julie & Ryan’s yet-to-be-named Catalina 25
  • new LifeSling 2 cover for Nirvana to match all the other sunbrella on-board
  • instrument panel cover v3.0 for Trident (this one can be tied to the boat so it won’t blow away in 50+ knot winds)
  • sailcover repairs for Cupholder
  • new mainsail luff-tape cover for Nirvana‘s furling boom
  • tool roll-ups for Monte, one for his metric wrenches, and one for his SAE wrenches

Next projects:

  • custom mattress covers & sheet sets for Nirvana‘s fore and aft cabins
  • sailcover repairs for Catalina 25
  • tiller cover for Catalina 25
  • design and make custom bags from an old Hunter mainsail that marina-friends Thomas and Monique gifted me
  • new stern-rail seat cushions for Nirvana
  • repairs to Nirvana‘s salon cushions
  • shade cloth rollups for Nirvana‘s bimini

Bring it on!

The next patient in the loft.

Julie and Ryan recently acquired a new-to-them sailboat. It’s an older Catalina 25. It needs some work, so we are helping them get things fixed up. Clever Monte got the outboard motor working. Now he is helping Ryan repair the electrics on-board. Julie brought over the sails, which need some mending. Their mainsail will be my next sail project. It’s in pretty good shape, except where sun damage caused some tears and deterioration where the previous owner left parts of the sail exposed.

Rainy day project.

I knocked out a quick project today as rain soaked the yard. It’s a bag to hold a 3L boxed-wine bladder. Boats don’t much like things made out of cardboard; roaches do. So we don’t bring cardboard on-board. This bag will hold, hang, and dispense the wine instead, so we can toss the box for recycling. Yes, that’s right, I just ooze class. 🙂

Swing into spring.

I just finished a new canopy cover for my friend, Irene’s, garden swing.  I popped over this morning and we put it on.  Looks great!

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Aloft!

Okay, I’m a tiny bit ecstatic. I finished the mainsail repairs today. And the slow, endless rain of the last week or so has moved on. So we drove out to the marina and tied the main back on, then took Nirvana out for a sail for the first time in about 3 months. We hoisted both the main and the jib. It was the first time taking Nirvana out since I repaired each of the sails. The winds were light, but I loved seeing them out and in the wind.

Ready to sail.

Time has flown by since we took Nirvana’s mainsail home at the beginning of December.  But we’ve not been idle.  We’ve had a lot going on; a few visits from family and friends, an Atlantic coast boat delivery, the holidays, the bathroom remodel, yardwork, life, etc.  But I think I’m almost ready to start repairing the main.

I’ve made a scale drawing of the sail and all its detail (including seams, layers of dacron, batten pockets, luff and leech tape, direction of the warp & weft/fill – or weave – of each piece of the sail’s construction, etc).  On top of that, I marked the location of the damaged areas that need to be repaired.  Using this, I can figure out a strategy of what pieces to replace, the dimension of each piece, and then lay them out on scale drawings of 54″ wide dacron yardage so I can figure out how much I need to cut out all the pieces with the weave in the required direction.

Nirvana’s sail is a bit unusual – at least for a US boat – in that it has a furling boom (a Forespar LeisureFurl furling boom).  It’s a very nice upgrade that is reportedly prevalent in Australia and New Zealand sailboats.  We like the convenience and the fact that our furling boom allows us to have full battens in our main.   As I’m preparing to repair the mainsail, I’ve learned that sails for LeisureFurl booms are built with multiple layers, or plies, toward the leech end of the sail, which is required to ensure proper furling of the main.  It just makes things a bit more interesting (complicated), as that is where the majority of the damage is.  I’ve also spent time on the phone with Sailrite and Forespar to ensure I use the right weight of dacron for the replacement pieces.

The repairs I plan to make to the mainsail include:

– Replacing the bolt rope tape on the luff of the sail.  This goes into a track on the aft-side of the mainmast as the sail is raised and lowered.  It is well worn due to wear and UV damage.

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– Replacing the dacron tape along the leech of the sail.  This is well worn and cracking due to wear and UV damage.

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– Replacing areas of varying widths along the entire leech of the sail where UV damage has degraded much of the top ply of dacron.  The previous owner neglected to replace a worn sail cover before selling her, probably for a couple of years, resulting in a wide swath of cracked and torn dacron that remained exposed to the sun when the main was furled.

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I’ve been taking my time, as sail work is new to me, and I have a lot to learn.  The first 2 sets of repairs are straightforward.  The third set of repairs is non-trivial and essentially requires replacement of much of the top 2 plies of the sail.

The picture below shows the drawing I’ve made of the port-side of Nirvana’s approximately 13 1/2′ x 38′ mainsail.   The brown lines represent the batten pockets that are on top of all the layers of dacron and the luff & leech tape.  I essentially need to remove and replace the pink and blue layers of dacron on the aft-end of the sail.

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Because of the order in which the parts of the mainsail are sewn,  I’ll have to pull up the existing batten pockets to remove the worn pieces of the sail, then sew in the new pieces of dacron, and then sew the batten pockets back down, before sewing the luff and leech tape on.  I’ll also have to replace a couple of the numbers on the sail when all the repairs are done, as some of the sections that need replacement are under the sail numbers.

This is definitely more complicated than the repairs I made to the jib a few months back.  But, I’m cautiously optimistic that I can do this.  Stay tuned to see how it turns out.

 

 

 

Lofty goals.

We brought home the jib from Nirvana. It has several tears and wear that needs some TLC. I’m setting out to mend this 42′ x 17′ triangular mass of Dacron. Who will win? Stay tuned.

Companions’ cover.

I think I’m on a roll with this boat canvas thing. I made a companionway cover for Marty & Sue’s boat. I love the color. It’s insulated, with a layer of Reflectix between two layers of marine Sunbrella. Stitching it was a bit like wrestling a bear at times, but my new machine handled it well. 🙂

Simple favors.

I had a nice visit with Laura today.  When she came over, she brought a pair of exercise bands that she wanted made smaller by a couple of inches.  Frankly, I don’t think I could get one of these over both my arms up to my elbows, but Laura can actually put both her legs in these!

I was pleased to see that my awesome new industrial sewing machine could not only sew through layers of this really thick rubber elastic band material like butter, but the machine’s walking foot just stepped right over the 1/4″ thick rubber label along the way.  I’m thrilled at the big and small projects I’m able now able to do.

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Whatever works.

One of the salon cushions on our Catalina 320 tore along a center seam. I tried mending it once and it just tore again, as the fabric had significantly weakened along the seam. I think the material is Ultrafabric Brisa Original (from around 2005).  I haven’t been able to find a color match yet. It’s just as well, though, as the fabric runs around $65/yard. I’m not ready to reupholster the entire set of salon cushions yet. Soooo, what can I use for a temporary fix?

I decided to repurpose a length of Tear-Aid Type-A tape that I originally got to patch a few holes in our Sunbrella bimini skin. It should adhere well to Brisa’s polyester and rayon backing. It’s not supposed to be sewn-through, but I don’t need a waterproof seal. I simply want to use it to patch along the back-side of the rip and to strengthen and reinforce the area around the tear so I can stitch a new seam through it, about 1/4″ in from the tear.

So I gave it a shot… and I’m happy with the repair.   Now I just need to wait and see how long it holds up.  Fingers crossed!

Before:

 

And after…

If you’re interested, here’s a few pics as I tried the fix.

I removed the cover from the inner cushion pieces, and ripped out the old seam on all 3 pieces of fabric involved in the seam.  The alcohol is to clean the Brisa fabric backing, where I want to apply the Tear-Aid.  The hair dryer is to help me flatten out the old folded seam allowance, and also to help dry the backing after I cleaned it.

Both pieces of Brisa are torn along the old seam.  I’ll need to patch both pieces in a similar fashion before trying to sew a new seam.

Tear-Aid says to clean the application area with alcohol and let dry.  As I cleaned the fabric with alcohol, I saw that the backing material was rotted away in places.   So I removed all the non-adhered backing along the tear.  Not sure how it got in this condition.  Maybe something caustic spilled here and weakened the fabric.  Or maybe 15 years is all you can get out of Brisa.

After cleaning and drying the pieces of Brisa, I used scotch tape on the right side (outside) of the tear to hold the edges of the tear together, temporarily.  I’ll remove it after I apply the Tear-Aid to the wrong side (inside) of the torn fabric.

I cut a length of Tear-Aid Type A tape and applied it on the backing-side of the Brisa fabric along the tears.   Tear-Aid recommends leaving an inch of patch around any torn area, but I didn’t have that much of material along the old seam allowance, so I used a smaller piece than they’d probably recommend.

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I removed the scotch tape from the right-side of the pieces of Brisa, and clipped the right-sides of Brisa together to prepare for stitching the new seam.  This time I’ll sew THROUGH the newly applied Tear-Aid, approx 1/4″ in from the tear along the old seam.

Stitching the seam was a bit challenging, as the adhesive from the patch gummed up the needle every 6 inches or so.  But, as long as I cleaned the needle each time with alcohol, it stitched pretty well.  I used a ballpoint (recommended for Brisa) needle, size 16, and V-69 poly thread, and I also found I had to lower my top thread tension.

There you have it.

Cover-up.

My latest canvas-work project… a cover for the grill off the back of the boat.  Voila!

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Making my own pattern was definitely the hardest part.

If Monte stands around too long in one place, I’ll make a cover for him, too!